Recycled polyethylene terephthalate (rPET) honeycomb is commercially ready and designed to license from EconCore. The business successfully conducted two many research, learning how that will optimally process the reusable resource-based polymer bonded into its continuously generated honeycomb core.
The benefit is really a substantial fall in CARBON DIOXIDE, along with the already established CO2 reductions from the honeycomb technology in various transportation applications, due into the fuel and energy savings through the in-service use of reduced weight products.
Recycled FAMILY DOG honeycomb cores, with this widespread availability of amassed plastic, including bottle level rPET flakes, offers superb potential using an eco-alternative core material. It also has superior temperature resistance and mechanical properties when compared with conventional thermoplastic core elements.
The company’s rPET honeycomb core is usually made from more as compared to 95% recycled PET from plenty of sources such as baby bottles and food packaging. This is a cost-effective solution as it doesn't stop here require much pre-production processing to quickly attain stable, temperature and toughness performance outperforming PP honeycombs.
Wouter Winant, practical manager at EconCore claimed: “Our technology is incredibly flexible and has proven to use many thermoplastics already. Adapting the technology to excellently use PET and rPET honeycomb is another great step frontward. By adjusting the subject material of additives or waffle, we can optimize this performance characteristics.
“One key aspect of the development journey was the optimization of the processing methodology and adapting the equipment to be able to increase the efficiency on the continuous honeycomb production practice. We worked closely along with our partners at MEAF that developed and adapted the machinery to obtain the results we were interested in. ” MEAF designs, develops and builds extrusion machines with the global packaging and plastics processing industry, based in this Netherlands.
Ardjan Houtekamer, specialized director at MEAF reported: “We worked closely using EconCore’s technical team over a bundle of months to refine the slicer to achieve an perfect production speed. With EconCore’s higher throughputs, extruding up to be able to 1, 200 kg per hour considering the only 0. 20 kWh every kg, the sheet extruders we developed are currently among the list of most efficient in the market. ”
There are many job applications that stand to profit by using a honeycomb core with better heat and strength properties than the usual PP honeycomb.
Winant explained: “That’s a really eye-catching proposition to licensees connected with our technology. When you think about the global problem of plastic waste as well as urgent need to take better care with the environment, using a honeycomb core depending on recycled PET could, these days ., be a sustainable resolution for markets of big volume production, including car, general ground transportation, the labels and furniture. ”
The ThermHex technology plays an essential role in enabling the employment of honeycomb materials in price tag sensitive applications. Applications are the sidewalls of delivery vehicles and trailers, vehicle interiors including parcel shelves, headliners, boot/trunk floors and also other interior panels. It is usually used for concrete spreading molds and façade panels inside the commercial construction and constructing sector. There are countless various other potential applications that could make the most of this technology that could reduce costs and weight while maintaining or raising strength.
305 Blog posts